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Jig exchange system - List of Manufacturers, Suppliers, Companies and Products

Jig exchange system Product List

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Mechanical zero point system with 4-point clamping "Flex Zero Bases"

Quick Change Plate Completes Fixture Setup in 30 Seconds

Flex Zero Base is a quick change plate with 0.005 mm repeatability and 12 kN clamping force. 4-point clamping by only one actuation screw drastically shortens machine down time during fixture change operations. Compact body is perfect for quick change on small 5-axis machining centers and vertical machining centers. - Quick Clamping 4-point clamping by only one actuation screw - 0.005 mm Repeatability 2 jaws locate and clamp the pull studs with high accuracy. Precise and quick fixture change - 12 kN Clamping Force Strong clamping with 12 kN force allows heavy duty machining. - Multiple Workpieces Holding Flex Zero Base maximizes fixture spaces for clamping multiple workpieces. - Compact Design Two sizes of 150 / 240 mm are available depending on the size of machine table. The low height of 35 mm maximizes the machining area.

  • Processing Jig

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High-precision jig exchange system "Quick Zero Setting Device"

The quick zero-setting device is a jig exchange unit that reduces setup time and allows for process consolidation.

The "Quick Zero Setting Device" is a fixture exchange unit that reduces setup time and allows for process consolidation through an ideal two-surface constrained coupling using a polygon taper shank. With high "bending rigidity" and "torsional rigidity," it is an optimal fixture for high-precision machining with intermediate measurement in low-volume production of various types on 5-axis machining centers and vertical machining. 【Features】 ■ High Rigidity Achieves high bending rigidity and torsional rigidity through ideal two-surface constraint with a polygon taper shank. ■ High Precision Eliminates the need for centering work with high repeat positioning accuracy. ■ Quick Exchange Holder attachment and detachment can be done with just a hex wrench! Easy operation for anyone, regardless of the operator. Significantly reduces setup time.

  • Processing Jig

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BKS-FSCII for FANUC ROBODRILL

External setup ✖ Manual jig change significantly increases productivity!

BKS-FSC is a system that manually moves fixtures mounted on two carriers left and right, allowing for loading and unloading into the aircraft. With external setup, setup time is reduced, and operators can manage multiple units. 【Features】 1. Repeated positioning accuracy of the same plate: 3μm 2. Manual exchange of two fixture plates 3. Simple and smooth lift & slide exchange method 4. Standard drive source is air (0.5MPa) and operates with an air-hydraulic conversion booster included with the aircraft's mother base. 5. Baby plate seating confirmation function - Hand lever type allows visual confirmation with a gauge - Electric control type detects confirmation switch 6. An option for baby plates with tapped holes on the top surface is available. Customers can also perform tapping themselves. 【Options】 - INDEX type back processing compatible specifications - Baby plate material: A7075 duralumin (lightweight plate type) - Hydraulic unit equipped type - Baby plate size option specifications - Baby plate top surface processing (top surface processing drawing required) *For more details, please download the PDF or feel free to contact us.

  • Other conveying machines

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Automation of high-precision jig replacement with IMAO APS.

The automatic positioning system is a jig exchange system that can reduce setup time by 90%.

The Imao APS (Automatic Positioning System) is a jig exchange system that can reduce setup time by 90%. By utilizing factory air for positioning with a taper pin method, it achieves a repeat positioning accuracy of less than 5μm. It enables high-precision setup changes in automated jigs and small-lot production of various types. 【Features】 ■ Quick Exchange Reduces setup time by 90% ■ High Repeat Positioning Accuracy Repeat positioning accuracy of less than 5μm ■ Low Cost Total cost reduction

  • Processing Jig

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BKS-FSCII for brother SPEEDIO

Eliminate setup time ✖ Significant increase in productivity with manual jig change!

BKS-FSC is a system that manually moves fixtures mounted on two carriers left and right for loading and unloading in the aircraft. With external setup, it reduces setup time, allowing operators to handle multiple units. 【Features】 1. Repeated positioning accuracy of the same plate: 3μm 2. Manual exchange of two fixture plates 3. Easy and smooth lift & slide exchange method 4. Standard drive source is air (0.5MPa), operating with an air-hydraulic conversion booster included with the aircraft mother base. 5. Baby plate seating confirmation function - Hand lever type uses gauge visual confirmation - Electric control type detects confirmation switch 6. An option for baby plate with tapped holes on the top surface is available. Customers can also process tapped holes themselves. 【Options】 - INDEX type back processing compatible specifications - Baby plate material: A7075 duralumin (lightweight plate type) - Hydraulic unit mounted type - Baby plate size option specifications - Baby plate top surface processing (top surface processing drawing required) *For more details, please download the PDF or feel free to contact us.

  • Other conveying machines

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